Edge AI for machine health

Sense. Decide. Act. In real time, built in.

We provide intelligent on-edge failure detection that is engineered to your latency target and runs inside the control loop.

What we do

A dedicated failure-detection layer for your machines

Vendor-independent, built for a defined set of failure modes, and validated on simulated and real fault data. You bring the domain knowledge of your machine; we assist in sensing, and provide detector design and hardware implementation.

  1. 01Sense

    Sensor placement

    Where to place sensors in a machine so a given set of failure modes actually becomes observable.

    Observability analysis and experimental design on simulation models of your machine, so instrumentation is decided on evidence rather than habit.

  2. 02Decide

    Detector strategy

    A combination of adaptive and AI-based detectors, complementary in what they catch and how fast, engineered against an explicit target detection latency.

    Physics- and simulation-informed design with stated uncertainty bounds and worst-case scenarios before anything reaches your machine.

  3. 03Act

    Embedded deployment

    Intelligent signal analysis runs on-edge on microcontrollers and FPGAs, inside the control loop, fast enough to act on a fault while it is still forming.

    Delivered as firmware or as an IP core for an FPGA already in your bill of materials. No cloud connection required.

Why Envonetic

Ultra-Fast AI Signal Analysis

Don't let compute dictate your machines' reaction time. We provide novel AI hardware accelerators that target time-critical applications, processes, and failure modes where microseconds decide whether a part is scrapped, a component is damaged, or a process escapes stability.

Up to667 MHzsample-rate inference with deterministic latency
LatencyDeterministic, by construction
One inference per sample, tens of nanoseconds from sample in to decision out, cycle-accurate. A property no general purpose ML runtime can offer.
EdgeOn the machine, not in the cloud
Detectors run inside the controller. No connectivity, no data backhaul, no subscription, and the shop-floor data stays on the shop floor.
FleetVendor-independent
The same detection layer applies to a mixed machine fleet, independent of the machine builder and of the monitoring the machine shipped with.
TargetEngineered to a latency target
Every engagement starts with the failure modes and the time you have to react. Detectors are designed and validated against that number.
FlexibilityReconfigurable
The detector isn't locked into the hardware. When your machine changes, the data grows, or a new failure mode shows up, we retrain and regenerate the core, and it reaches the machine the way a firmware update does.
AutomationAutomated training and implementation
Our implementation pipeline explores hyperparameters and returns Pareto-optimal: power, clock, throughput and resource use, your choice.

Where it pays off

Three failures that still get past conventional monitoring

Examples from precision machining, the first domain we work in. Each one is a fault that forms faster than periodic analysis can react.

CNC tool wear, chipping and breakage

Problem

A chipped edge drifts parts out of tolerance; a breakage can wreck the workpiece and the spindle in one revolution.

How we catch it

Spindle-current and vibration detectors, placed for observability of the cutting zone, separate normal wear from chipping, and stops the feed before a broken tool damages the workpiece or spindle.

  • Spindle current
  • Vibration

Regenerative chatter

Problem

Self-excited tool-workpiece vibration scars the surface, shortens tool life, hammers the spindle and can escalate from stable to unstable during one pass of the tool.

How we catch it

A fast detector tracks the onset signature of regenerative instability as it grows, giving the control system a usable window to act before the surface is marked.

  • Acoustic emission
  • Accelerometer

Keyhole porosity in LPBF

Problem

Too much energy density and the vapour depression under the beam collapses into an unstable keyhole, trapping gas as spherical pores. Those pores become crack initiation sites, so the part's fatigue life drops sharply while it still looks sound.

How we catch it

A detector running on the process signals in the machine flags the transition from stable conduction mode to an unstable keyhole as it happens, while laser power is still adjustable. Controlling the beam within microseconds helps to prevent such structural defects.

  • Melt-pool emission
  • Acoustic emission

The same approach applies to

  • Servo drives and motor current signatures
  • Pumps, compressors, and gearboxes
  • Turbines in aviation and energy
  • Launch-vehicle engine test stands
  • Spacecraft telemetry
  • Test and measurement trigger logic

Let's talk

Is there a failure that still gets past your monitoring?

Come with one machine, one failure mode and the time you would need to react. We will sketch a detector for it: which signals, where to sense them, and what hardware it takes.

Emailinfo@envonetic.com

Or write to info@envonetic.com

Who we are

Two engineers with experience in intelligent monitoring and fault detection on real hardware

Portrait of Jonas Kantic

Jonas Kantic

Co-Founder

  • Reservoir computing
  • FPGA design
  • Embedded neural networks

Doctoral researcher at TU Munich, Chair of Integrated Systems, on adaptive AI for real-time analysis of high-frequency sensor data. He is lead author of ReLiCADA, a published reservoir-computing design algorithm, and works in FPGA design and embedded neural networks.

LinkedIn profile of Jonas Kantic (opens in a new tab)
Portrait of Andreas Koch

Andreas Koch

Co-Founder

  • Fault detection
  • Embedded AI
  • Aerospace systems

Aerospace and robotics engineer; industrial PhD at Airbus Defence and Space on onboard anomaly detection for spacecraft telemetry. He built machine-learning fault detectors for multivariate sensor streams and ran them on space-grade FPGA and real-time hardware.

LinkedIn profile of Andreas Koch (opens in a new tab)